Custom Returnable / Reusable Packaging
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- HDPE Dunnage for Stamped Aluminum Part
- PCORR/Foam Dunnage for HVAC Control
- PCORR/Foam Dunnage for Navigation Unit
- PCORR/Foam Dunnage for Heavy Equipment Part
- PCORR/Foam Dunnage for Motorcycle Shifter
Interior Packaging Design, LLC provides customers with innovative custom reusable packaging solutions. These solutions not only help customers improve the quality of in-process shipping, but over the life of the packaging, it can save costs over disposable dunnage. Packaging types include totes, pallets, top caps, pads, sleeve packs, and tethered lids. Dunnage engineers work with customers to determine the correct foam, rubber, or plastic material to fit their application. Depending on the design and volume, materials can be die cut or water jet cut to custom fit components. Custom solutions decrease part damage and streamline shipping. Not only does custom reusable packaging upgrade the quality of the shipping system, it can pay for itself quickly when considering the continually rising cost of corrugated cardboard and other disposable dunnage options.
Our 4 head, 3-axis water jet cutting machine is capable of cutting up to 1,000 inches per minute. We can cut material up to 10’ x 12’ and 5” thick to produce custom shaped containers, dunnage, pads, and trays. Packaging can also be coated in Class A laminate, brushed fabric, or Spuntex. In addition to reusable packaging, we can create expendable packaging solutions for applications when reusable packaging is not a viable option. Samples can be produced very quickly, often within a few days. Our response time and customer service is unmatched in the industry, with full scale production runs typically taking only four weeks. Dimensional and material testing can be performed to ensure that all packaging meets customer specifications. Custom labeling or bar coding are also available and we can make repairs to any damaged packaging. For more information about custom returnable/reusable packaging design and manufacturing capabilities, see the table below, or contact us directly.
REQUEST QUOTEPortfolios
- Die Cutting of a Plastic Corrugated Tote for the Aerospace Industry
- Die Cutting of a Plastic Corrugated Sleeve Pack for the Agricultural Industry
- Die Cut Plastic Corrugated Pcorr Cell Pad for the Injection Molding Industry
- Manufactured Polyethylene Foam Cell Dunnage for the Automotive Industry
- Die Cut Pcorr and VinylSide Loader Divider Set for the Motorcycle Industry
- Manufactured Polyethylene and Pcorr Layer Pad for the Motorcycle Industry
Custom Returnable/Reusable Packaging Capabilities
Reusable PackagingReturnable Packaging
Pallets
Topcaps
Divider SetsFoam Pads
Boxes
Containers
Teathered Lids
Flatbed Rolling
Water Jet Cutting
SlicingSkiving Heat Source
Ultrasonic Welding
Gluing
Assembly
4 Head
Redundant Pumps110,000 psi
1,000 in/min
Open CellClosed Cell
Cross Linked
Urethane
HDPE
LDPE
DelrinComposites
Rubber
Foam
Plastic
Plexiglas
Brushed FabricSpuntex
± 1/16 in (Foam)± 1/64 in (Water Jet)
Bar CodingLabeling
Bulk Container Repair
Additional Information
Agricultural
Automotive
Chemical
ElectronicHeavy Equipment
Injection Molding
Medical
Pharmaceutical
Navigation Units
Fuel LinesWheels
Battery Trays
Motorcycle Assembly
AutoCAD
STEPIGES
DXF